What Solar Panels Are Made Of: Complete Guide for Homeowners

If you want to install solar panels on your house, one of the most crucial things to know is what solar panels are made of. Knowing what goes into a solar panel may help you compare brands, understand how well they work, and choose the best long-term option for your energy requirements. As more people in Australia switch to renewable energy sources, knowing what goes into a panel can help you make smart investments and save the most money.

This in-depth explanation goes over everything, from silicon cells to protective coatings, so you know precisely and why these elements are important

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Why It’s Important to Know What Solar Panels Are Made Of

Consumers today want transparency. When you understand what solar panels are made of, you’re better equipped to assess:

  • Efficiency level
  • Durability
  • Lifespan
  • Performance in the Australian climate
  • Safety and sustainability
  • Value for money

As Victoria and the rest of Australia move faster toward green energy, it’s important to get high-quality solar panels. You may avoid buying cheap solar panels from other countries by understanding and picking panels that will last 25 to 30 years.

What Solar Panels Are Made Of: Material Breakdown

Technically, solar panels are made up of many precisely stacked elements. Each layer contributes to power output, weather resistance, and thermal performance.

Below is the full breakdown of what solar panels are made of:

1. Silicon Solar Cells — The Heart of Every Panel

When asking what solar panels are made of, the first and most important component is silicon. Silicon is a semiconductor that converts sunlight into electricity using the photovoltaic (PV) effect.

Types of Silicon Cells:

  1. Monocrystalline (Mono) Silicon
    • Highest efficiency
    • Sleek black appearance
    • Best performance in low light
  2. Polycrystalline (Poly) Silicon
    • Lower cost
    • Blueish tint
    • Slightly lower efficiency
  3. Thin-Film Cells
    • Lightweight and flexible
    • Less common in residential installation

Silicon makes up roughly 90–95% of the active energy-producing component, which is why understanding silicon is critical when learning how solar panels are made.

2. Tempered Glass – Impact & Weather Protection

Another crucial part: the tempered solar glass that protects the cells.

Why tempered glass matters:

  • Resists hail, storms, dust, and debris
  • Allows maximum sunlight to enter
  • Reduces glare
  • UV resistant
  • Made to handle extreme temperatures

Australian conditions—especially Victoria’s heat, frost, and occasional storms—make high-quality glass essential.

3. EVA Film – The Binding Layer

When analysing what solar panels are made of, EVA (ethylene vinyl acetate) is a hidden but vital component. This transparent adhesive layer:

  • Encapsulates the solar cells
  • Holds them securely
  • Protects them from moisture
  • Prevents shifting and cracking

EVA determines long-term durability and is one of the biggest factors in panel longevity.

4. Backsheet – Moisture & Electrical Protection

The backsheet is found on the rear of the panel. It is usually white or black, made from durable polymers.

It protects against:

  • Moisture
  • UV exposure
  • Electrical leakage

High-quality backsheets contribute greatly to safety—an important point when understanding what solar panels are made of.

5. Aluminium Frame – Structural Support

The aluminium frame is a well-known part of solar panels It:

  • Holds all materials together
  • Mounts the panel securely
  • Helps with cooling
  • Provides rigidity during strong winds

Powder-coated black frames are popular for aesthetics and corrosion resistance, especially near coastal areas.

6. Junction Box – Wiring & Safety Component

Every solar panel has a rear junction box that contains essential wiring and diodes. This is a crucial electrical component in the discussion of what solar panels are made of.

It ensures:

  • Safe current flow
  • Prevention of reverse current
  • Stable operation

A poorly made junction box can cause major system failures, so quality is important.

7. Anti-Reflective Coating – Boosting Efficiency

This ultra-thin chemical layer increases absorption by reducing sunlight reflection. It helps panels capture more photons, boosting efficiency—an important detail.

How These Materials Work Together

 here’s how it all functions:

  1. Sunlight hits the tempered glass.
  2. Light passes through the EVA and reaches the silicon cells.
  3. The cells convert sunlight into DC electricity.
  4. The junction box transfers electricity into your wiring.
  5. The frame and backsheet hold everything in place and protect the system.

Each material plays a vital role in ensuring your solar panel lasts decades.

Why Quality Matters When Choosing a Solar Panel

Even though all solar panels share similar materials, not all panels are equal. If you understand you can check:

  • Cell grade
  • Glass strength
  • Quality of backsheet
  • Heat tolerance
  • Warranty terms
  • Degradation rate
  • Manufacturing standards

For example, Tier 1 brands often use higher purity silicon, better EVA, and reinforced frames—making them more durable for Australian homes.

Environmental Impact: Are Materials Eco-Friendly?

Many homeowners want to know whether what solar panels are made of is sustainable.

Here’s the truth:

  • Silicon comes from abundant sand
  • Aluminium frames are recyclable
  • Glass can be recycled
  • Panels have a lifespan of 25–30 years
  • Australia now has growing solar recycling programs

So yes, solar panels are one of the most environmentally responsible energy technologies on the planet.

Choosing the Right Panels for Your Home

Now that you understand all about making of solar panels here are smart tips for choosing the right ones for your property:

  • Check how well the panel works
  • If you want the most energy, go with monocrystalline.
  • Ask for Tier 1 manufacturers
  • Check the panel’s IEC certifications
  • Read reviews from genuine customers
  • Pick an installation that has electricians on staff.
  • Check the temperature performance (Pmax rating)

Understanding how solar panels are made gives you a massive advantage when comparing quotes

Frequently Asked Questions (FAQs)

1. Why is silicon used in solar panels?

Silicon is the most efficient and stable semiconductor for converting sunlight into electricity. It’s abundant, durable, and offers high energy output.

2. How long do materials inside solar panels last?

Quality panels generally last 25–30 years, with materials like silicon and aluminium being highly durable.

3. Are solar panels recyclable?

Yes. Most components—including glass, silicon, and aluminium—are fully recyclable. Australia is rapidly increasing its solar recycling capability.

4. Do different materials affect solar panel efficiency?

Absolutely. High-purity silicon, better anti-reflective coatings, and strong glass improve performance and lifespan.

5. Can heat damage solar panel materials?

Solar panels are made to handle heat, but poor-quality materials degrade faster. Always choose high-grade panels for Australian conditions.

Final Thoughts

understanding what solar panels are made of gives you the ability to make smart choices that will lead to better performance, more savings, and energy independence for a long time. The quality of the components inside a solar panel affects everything, from how well it works to how long it lasts.

If you want solar panels that work well and are installed by professionals, always hire an expert installer like Electrical Masters that uses superior components and maintains high quality standards.

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